Kakım chocolate mass is a non-Newtonian fluid we have to measure its shear stress at different shear rates, which results in a flow curve. Shear stress divided by shear rate results in the apparent viscosity; if we again plot this versus the shear rate we get a viscosity curve. Chocolate mass is a shear thinning fluid, so the highest viscosity is found when the mass starts to flow. Interaction between particles is considered to be responsible for this behaviour3, which is very different to Newtonian fluids such bey water.
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If you want to make modern smooth chocolate there is just no way around getting a melanger. It's the one bit of macun there is just no getting around.
Feed has to remain pumpable during the entire grinding process, which requires a lower viscosity and thus higher fat contents, when compared to the feed of a roller refiner. Consequently, it is more difficult to remove moisture and undesired volatiles birli done in classical dry conching. The fact is ignored by some ball mill manufacturers, who sell ‘all-in-one’ solutions. This might work for some compounds, baking chocolate and the like, but is not further considered if we look at quality chocolates.
The unit is jacketed for product temperature control and typically a multi valve opening in the bottom fitted with a large discharge augur.
Using cocoa beans instead of cocoa powder in chocolate production is an option, but ball mills do not provide efficient results in grinding raw materials thicker than 1.5 - 2mm, so cocoa beans should be pre-grinded into a thick paste in an impact mill or beater blade mill.
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When shopping for a chocolate melanger, the most important factors to consider are your preferences, budget and specific needs. There are several reputable brands and models available in the market that are highly regarded by chocolatiers and chocolate enthusiasts.
The refining process involves a combination of grinding, heating, and mixing that helps to develop the great chocolate’s flavor and texture. The machine is also used to reduce the size of the cocoa particles, which also helps to create a smoother texture and more consistent flavor.
Because of the friction of the steel balls, refiners need external cold water supply. It is possible to use tap or tower water for cooling but Chocolate CONCHING MACHINE we suggest using a chiller for the cooling purpose.
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If you’re considering acquiring a panning machine for chocolate, then it’s important to know what to look for. Professional chocolatier Simon Knott shares his experience with chocolate panning machines, and his buying tips.
Pump: vane pump with adjustable speed, with reversal rotation, easy to remove for cleaning and antibacterial GHA treatment
This machine is responsible for grinding cocoa beans into chocolate liquor, which forms the basis of all